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Cheap tricks and trail fixes:
Custom Torque Rod (Toyota) Jay Kopycinski - You
can buy the Rancho one or do this low buck fix. Cut one end off the
stock one. Place a single bend in the stock solid rod as needed to clear
the sway bar. Weld on a piece of tube (~5/8" i.d.) to lengthen the
torque rod. Weld a 5/8" UNF nut to the end of this tube. Add a 5/8" rod
end and second nut as a jam nut. For about $10-15 and some welding you
have an adjustable torque rod that will clear the sway bar.
Steering Fix (Jeep CJ) Ken - I just put a wrangler pitman arm on my CJ
with 2.5" suspension lift. It leveled the steering geometry perfectly.
You only need to take a hacksaw and file grooves were there are none (3
places). These are normally throw aways from your friends!
Lighted Rearview Mirror (Jeep CJ) Patrick Kulas - I wanted more light
inside but did not want a roll bar mount. I found a lighted rear view
mirror at a junk yard for $10. I needed a new mirror anyway. I routed
the wiring around the windshield moulding. It is not hooked up to the
dome light switch, just the switches on the mirror. Works great and
plenty of light where you need it.
Rearview Miror Relocation (Jeep CJ) Scott Trester - My rear view mirror
kept falling off, so I mounted it to the top of the frame where the
footman loop is (I never lower the windshield anyway). I had to mount
the bracket and spin the stem upsided down so I could get it to move
into the correct position. Now I can see lots more out of my front
window and still see a good rear-view.
Rocker Panel Protection (Jeep CJ) Jonathan Poole - Rocker protection:
2"x3"x3/16" mild steel angle iron. Works like a charm and is cheap. The
angle iron I used measures 7/16" at the angle.
Underbody Off-road Lights (Jeep CJ) Jonathan Poole - Rock lights. If you
have some old lights kicking around, you could mount them to the steel
body mount brackets on the frame for undercarriage lighting.
Waterproof CD Changer Mount (Jeep YJ) Chuck Corrigan - 12 Disk Changer:
I mounted the changer inside a 50 cal ammo can (available at surplus
stores for under 10 bucks) and mounted the can to the floor behind the
back seat on the left side. The lid can't be opened when the tailgate is
closed due to overhang of the tailgate latch mechanism - just lock the
tailgate and you automatically lock the ammo box. The can also has a
rubber gasket seal to protect from moisture. Easy waterproof and
theft-resistant mount!
3rd Brake Light Lift Kit (Jeep YJ) Kirk Dodson - When I added my full
size spare, the third brake light was hitting the tire. So I took two
hockey pucks and some new bolts and made a 1" lift for the brake light.
Underhood Storage (Jeep CJ) Mark D. - On my 66 CJ-5 I wanted underhood
storage for misc tools (other than my tool box in the back) that would
be convenient, waterproof and lockable. I went to the surplus store,
spent $5 for an ammo can, welded 2 1/4"x1" plates under my heatercore
and welded the ammo can to them.
Rockcrawler bumper (Jeep CJ) Brad Ullrich - I turned my stock front
bumper into a rock crawler bumper by cutting 5" off each end so it won't
interfere with approach angle.
U bolt Flip Kit (Jeep CJ) Mark Courtenay - U-bolt inversion using the
rear spring hangers from an '82 1/2 ton 2WD Dodge.
Wire Protection (Jeep YJ) Scott Peterson - Old garden hose acts as great
protection for battery cables.
Tailgate Spare Tire Mount Combo (Jeep CJ) Scott Trester - I got tired of
swinging open the rear tire carrier, then dropping the tailgate to get
in the back of my Scrambler. So I removed the tailgate hinges, drilled
two holes thru the swing arm and mounted the tailgate to that - one
easy-open maneuver. To look at it, it looks like nothing was done, but
it is quicker to open/close the tailgate.
Cheap Idle Increase (Jeep CJ) Chuck Hadley - Lot's of AMC carburetted
cars and Jeeps that have AC have a small electric solenoid on the carb
that has one wire running into it. For the V-8's, almost all Wgoneers
have it. Anyway, its purpose is to bump up the idle when the AC is on.
So get one, and just wire it to a toggle switch on the dash, and voila,
instant high idle. I use this everyday until the Jeep is warmed up, when
on steep hills, and when running the on-board air. Most junkyards will
say you can just have it.
Flush Fit Tire Valves (Universal) Scott Ellinger - $20 at the tire
store, about $6 a pair from Summit Racing. No more ripped-out valves.
Installed, they're about as thick as a pair of dimes stacked on the
outside surface of the wheel.
Free Articulation (Universal) David Moore - On many vehicles, you can
simply disable or remove the sway bar to increase articulation for off
road use.
Punches & Drivers (Tool) Darren Floen - Cut off shock rods also make
great punches.Some shocks from big trucks have almost 3/4" shock rods by
about 12" long.They are hard,and don't tend to mushroom.Heavy truck
shops will give these to you.
Socket Tip for Stubborn Bolts (Tool) Darren Floen - When removing rusted
bolts that can't be heated,put a chunk of foam soaked in brake
fluid,atf,etc into the socket.A little lube goes a long way.Then use
Never-Seize upon reassembly.
Prevetative Measures (Tool) Darren Floen - Use Never-Seize on
everything,always.Even cotter pins,and cone washers.
Seal Drivers (Tool) Daren Floen - I save all the old bearing races that
I remove to make into cheap seal and bearing drivers.
Shifter Options (Toyota) Andy Zook - Toyota Supra shifter knob fits on
the truck/4runner shifter.
Option for longer front brake lines (Toyota) Andy Zook - I moved the
mounts for my front brake lines lower on the frame so that I could use
the stock ones.
Sealing Steel Wheels (Universal) Scott J. - On steel spoke/wagon style
wheels use RV silicon to seal area where spokes are welded to rim to
prevent rust. Painting the wheel black and using black silicon makes the
wheel look almost like it is one piece.
Crank Bolt Trick (Toyota) Heinz Forster - When trying to break loose
crank bolt, attach breaker bar to nut and have handle braced on
frame(drivers side), tap starter to loosen.
Dead Battery Revival (Universal) "missouriman" - A cold dead battery
will sometimes start the truck if you warm up the battery.
Heater Hose Patch (Universal) "missouriman" - A socket works good to
patch a heater hose.
Temporary Coolant Replacement (Universal) "missouriman" - Windshield
washer fluid works fine as a temp coolant.
Hose Protection (Univarsal) Heinz Forster - Use old rad. hoses slit down
side, put over new hoses as rock/debris shields.
Spark Plug Starter (Universal) Heinz Forster - For changing spark plugs
use fuel hose tubing attached to it to prevent dropping or
crossthreading plug
Plunger Body Work (Universal) David Moore - Often, a toilet plunger can
be used on body panals to pull out small dents and trail scars without
damaging the paint or metal an worse that it already is.
Tacoma Lock Trickery (Toyota) Jason DeMello - Take the two wires coming
out of the blue conector on the passenger side of the truck and cross
them with a blue conector, or if you have an auto do the same but use a
switch inbetween them to the cab.
Emergency Brake Locker (Universal) Jason DeMello - Partially applying
the emergency brake will often help regain traction by slowing the
slipping wheel allowing both rear tires better traction, acting similar
to a "locker".
Shackle Substitute (Jeep CJ,YJ) David Moore - If a spring shackle is
broken on the trail, 2 long bolts and one of your generic bolt on tow
hooks can be used in place of a shackle to get you back to camp.
Extended Brake Lines (Toyota) Jim Brink - On Toyota mini trucks you can
use two factory rubber brake lines and put them together, giving you a
flexible brake line that is twice as long as stock.
Lockout Hub Tool (Universal) David Moore - A "T" junction piece of PVC
pipe with a notch cut to fit the dial of your lock out hubs makes a
great tool for turning stubborn or just plain muddy hubs.
Cheap Trail Creeper (Tool) Dan Merrick - Save an old piece of carpet,
approx. 5' X 5', and carry it in your rig to use as you trailside
creeper (works better than cardboard, especially in the wet stuff)
Clean Mirrors & Plates (Universal) Dan Merrick - Use plastic wrap (Saran
Wrap) to cover your license plate and side view mirrors before you go
mudding. Just peel them off at the end of the day, and Whamo! You can
see out your mirrors, and Johnny Law won't pull you over for a
mud-covered license plate.
Valve Stem Protection (Universal) Dan Merrick - Weld a 1.5" diameter by
1" tall piece of steel tube around your valve stems to prevent them from
being sheared off by rocks, etc.
Tow Strap Protector (Universal) Dan Merrick - Old motorcycle inner tubes
can be cut up to provide protection from abrasion, etc. for your tug-em
strap! Rags will also work! You can also make rubber straps for wrapping
up tow straps, jumper cables, etc.
Temporary Seat Covers (Universal) Dan Merrick - Stretching and taping
plastic garbage bags over your bucket seats can temporarily protect them
from mud and water.
Quiet Leaf Springs (Universal) Dan Merrick - A little grease between
each leaf spring can get rid of annoying "squeaks". Pry each leaf apart
with a pry bar to apply the grease.
Door Seal Tip (Universal) Dan Merrick - Silicone spray on rubber door
seals keeps them from cracking and sticking.
Valve Stem Caps (Universal) Dan Merrick - Always use caps on your valve
stems! Dirt, etc can get inside and cause the valve to leak!
Hi-Lift Maintenance (Tool) Dan Merrick - I think that Hi-Lift recommends
WD-40 as a great lubricant for the Hi-Lift Jack. Lube yours as often as
possible!
Brake Line Clamp (Universal) Dan Merrick - Vise Grips can pinch off a
leaky brake line, as a temporary fix.
Spark Plug Wire Maintenance (Universal) Dan Merrick - Dielectric grease
helps waterproof spark plugs by providing a better seal between the
spark plug wire boot and the spark plug. Smear some around the insulator
where the boot slides over. Works well on most electrical connections.
It also prevents wire breakage, by allowing the plug wire to pull off
the spark plug much easier! Only costs about $3 at most auto parts
stores.
Two for One Plug Wires (Universal) Dan Merrick - I bought a Generic
"build your own" spark plug wire kit for a V8 from Mallory. I was able
to build two complete sets of plug wires for a 4 cylinder engine!
Vacuum Diff Trail Fix (Universal) Tim S. - On my S15 pickup, the vacuum
actuated front differential wouldn't engage (it turned out that the
problem was the vacuum line that went from the top of the transfer case
to the vacuum actuator was rotted out. Rather than crawling under the
truck if it goes out when you're off roading, you can hook the vacuum
actuator into a source of engine vacuum and it'll keep it engaged until
you can fix the problem.
Differential Fluid Fill (Universal) Anthony Brandolino - Putting gear
oil in diff. (front or rear)? I always remove the axle vent to clean it
at the same time. So I decided, why not but the gear oil in thru that
hole? Cut the top of your 1 quart "bottle", stick it in the hole and
squeeze. Make sure the filler plug is out or the air has no where to go.
This also lets you know when you're full.
Vacuum Lock Axle Trick (Toyota) Anthony Brandolino - If your front I.F.S./A.D.D.
vaccuum operated diff lock won't lock and you think it's the vaccuum
hose, remove the hose from the diff. (the one closest to the front of
the truck) and a simple mouth suck on the tube should lock the sleeve in
place. It takes vaccuum on the other hose to unlock the sleeve. So it
should stay locked.
Front Brake Line Extension (Toyota) Mark Lockwood - Need extended brake
lines but don't want to pay for them? Simply remove the clips that hold
the hard line to the frame bracket and push the hard line through the
bracket a couple inches. Sleeve the hard line with rubber fuel line and
zip tie it in place to prevent chaffing in the bracket and you have an
easy few inches extra brake line travel.
Cheap Fluid Pump (Universal) "Bigguy" - Hate to squeeze the gear lube
into your tranny or differential? Go to Walmart and buy a hanging plant
waterer. It is a quart bottle with a long hard plastic hook that extends
from the top. Take a drill, put a small hole (1/16"or so)in the bottle
next to the lid. Cut the "J" to more easily go into the transmisson or
transfer case, be sure to clean the little plastic fuzz off carefully.
Fill the bottle with your favoite gear lube. Take a foot pump or bicycle
pump or old fashioned bend over and pump type, put the needle valve on
it (the one you use to pump up footballs, basketballs etc.) Push the
needle through the hole you drilled and in two or three pumps, the gear
lube is screeming into the transmission. To do the differntials, cut the
other end of the "J" to shorten the tube and repeat pumping to easily
fill the diffs.
Seal Saver for Pulling Axles (Toyota) Anthony Brandolino - I did my 1st
rear diff swap and came up with this one. I didn't want to pull the
axles all the way out. I had just had new seals put in and had no reason
to replace them again. But I was told NOT TO LET THE AXLES REST ON THE
SEALS. So once I jacked up the rear end and supported the axle housing
on jack stands I removed the tires/ wheels. I had been told as a youth
to slide the tire under the frame when changing a tire. Incase the jack
slips the vehicle won't end up on the ground. This got me to thinking. I
slid the tire under the and of the axle shaft. The I put a short (2 ft)
2x4 across the tire. Put one end on the rim lip and the other on the
rubber of the tire. This way the 2x4 sits at a slight upward angle away
from the axle. When I unbolted the axle and slid the axle out I simply
slid the axle out until it contacted the wood. The 2x4 held the axle off
the seal. Worked great.
Flat Tire Changing Trick (Universal) Chris - Stuck with a flat tyre and
hydraulic bottle jack only (no Hi-Lift)- rather than digging down, place
your spare in front(or behind)the flat and CAREFULLY drive your flat
tyre up onto the spare (onto tyre only - not rim) - thus raising the
vehicle high enough to place extended screw on bottle jack to an almost
changeable height.Saves a hell of a lot of pumping and skin left on
knuckles - not to mention the choice anglo-saxonisms. Make sure all
passengers well clear during drive-up.
Extended Diff Breathers (Toyota) Pat Murphy - 8" toy differential
extended breathers can be made by getting two 10-12" Lubrimatic grease
gun flexible hoses and a coupler. The thread on the little Lubrimatic
grease guns is the same as the fitting going into the top of the
differential. Hook the two together with a coupler from ACE, and hang
upside down from your floor or bed floor. Attach another coupler to the
extender and put the original breather vent on it.
Timing Mark Tip (Universal) Johnnie Browne - In order to see the timing
marks on the bottom pulley use Liquid Paper on the pulley.
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